WOVEN POLYESTER
Polyester (Dacron®)
A manufactured fiber introduced in the early 1950s, polyester is the most common fiber used in sailcloth. It is most commonly referred to by its DuPont trade name Dacron®, the name given to the Type 52 high modulus fiber made specifically for sailcloth. Recent advancements by Allied Signal have produced a fiber called 1W70 polyester that has a 27% higher tenacity than Type 52. Other polyester trade names include Terylene®, Tetoron®, Trevira® and Diolen®. Polyester’s desirable properties include excellent resiliency, high abrasion resistance, high UV resistance, high flex strength and low cost. Low absorbency allows the fiber to dry quickly. Although polyester has been replaced by higher modulus fibers for most racing applications, its proven durability makes it the most common cruising sailcloth fiber.
Nylon
First produced in 1938, nylon is the first completely synthetic fiber developed. In the sailcloth industry, it is used in full radial and asymmetrical spinnakers because of its light weight, high strength, superior abrasion resistance and flexibility. It does not, however, have good resistance to stretch, which is not a big factor in downwind sails, but makes it unsuitable for mains and headsails. Nylon is more susceptible to UV and chemical degradation than polyester and should never be washed with chlorine bleach. Also, its physical properties can change by as must as 100% due to moisture absorption.